INTRODUCTION
Maintenance & reliability best practices are critical for every successful individual and company. This course delivers more practical and new maintenance and reliability best practices concepts and tools. You will discuss these concepts and how using practical tools in case studies and discussion groups
PROGRAMME OBJECTIVES
- Understanding the Evaluate and justify your maintenance programs using value = benefit - cost
- Understanding the Apply life cycle cost and risk planning to your facility assets
- Target maintainability and/or reliability in the development of your facility maintenance plans
- Learn the PLAN, DO, REVIEW cycle of continuous improvement
- Apply the theory of this session using practical case studies
- Learn the Practice using improvement techniques.
WHO SHOULD ATTEND?
- Operations supervisors
- Maintenance, engineering and technical support staff
- Leadership and management attend this workshop. Planners, maintenance supervisors, engineers
PROGRAM OUTLINE
Reliability-based preventive maintenanceFunctionally significant item analysis
Decision logic tree anaysis
Task determination
Maintenance tasks
Predictive maintenance, TPM
- ToolScan RCM
- Market demand
- Functional Failure Modes and Failure Effects
- Maintenance optimisation
- FMEA Process
- Simulation, best practices and cost reduction
- Select PM tactics on the basis of costs and risks
- How to determine PM intervals?
- Condition based maintenance types and the PF curve:
- General Purpose CBM
- Principles of Vibration Monitoring
- Thermal Monitoring
- Acoustic Emission
- Lubricant Monitoring
- Failure patterns
- Failure data collection and analysis
- Root cause analysis techniques
- Root cause analysis case study (Centrifugal pump mechanical seal failure)
- Optimizing spares to support the maintenance program
- Maintenance program cost and risk based justification
- Reliability maintenance key performance indicators
- Reliability based maintenance metrics and benchmarks
- Work identification and defect reporting
- The importance of backlog
- Planning for quality and reliability
- Implementation of Reliability centered maintenance
