INTRODUCTION
Effective Planned & Predictive Maintenance are critical for a successful company and an integral part of maintenance management strategies. This comprehensive 5-day course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive maintenance system or auditing an existing system. It covers all the steps required in developing a successful planning & predictive maintenance programme from system development until a well-managed Maintenance system is in place and operational.
PROGRAMME OBJECTIVES
- Understanding how world-class organizations solve common planning problems
- Improving productivity through use of better, more timely information
- Implementing a practical and effective predictive maintenance effort
- Improving consistency and reliability of asset information
- Achieving more productive turnarounds
- Optimizing preventive and predictive maintenance strategies
WHO SHOULD ATTEND?
- Maintenance Managers & Supervisors
- Personnel designated as planners
- Predictive Maintenance Technicians & Supervisors
- Materials Management Managers/Supervisors
PROGRAM OUTLINE
- Introduction to Maintenance Management & Reliability
- Maintenance Management Fundamentals
- Managing Equipment Reliability
- Failure Mode Effect & Criticality Analysis
- Optimizing Maintenance Decisions
- Effective Maintenance Strategies
- Introduction to Maintenance Strategies
- Preventive Maintenance Strategy, selection and implementation
- Predictive Maintenance Strategy, selection and implementation
- Resources and Roles in Maintenance: Dedicated Manpower, Contractors and Specialist Tools
- Maintenance Management Leadership, Planning & Scheduling
- Roles & Responsibilities
- Job Planning
- Scheduling
- Failure Management & Achieving Excellence
- Potential Failure Analysis (PFA): Integration of PFA with FMECA & RCM , Understanding the P-F Interval and Decide which Technologies to Apply
- Vibration Analysis: Detectable Faults, Setup Parameters, Monitoring & Protection and On-Line or Off-Line
- Supporting Technologies: Infrared Thermography, Passive Ultrasonic and Oil Analysis
- Steps For Achieving Maintenance Excellence
- Maintenance Benchmarking and Performance Measurement
- Best Practice Maintenance Management
- CMMS Integration & Reporting
- Key Performance Indicators
- Review the course