Training Implementing Effective Preventive and Predictive Maintenance Programmes

Training Implementing Effective Preventive and Predictive Maintenance Programmes

INTRODUCTION

Effectively planned Preventive & Predictive Maintenance which is integrated with the workflow is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM, and even 6-Sigma. This comprehensive Maintenance Engineering training seminar on Implementing Effective Preventive & Predictive Maintenance Programmes has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance & Asset Management process or auditing an existing process. It covers all the steps required in developing a successful Preventive & Predictive Maintenance Program from failure behavior and finding the right preventive maintenance task until a well-managed preventive & predictive maintenance program, fully integrated with the workflow and the CMMS. Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into preventive and predictive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

This training seminar will highlight:

• Preventive & predictive maintenance strategies and their position within Asset Management
• Risk Based Maintenance
• Maintenance & reliability engineering best practices
• Best practices in planning and scheduling (workflow management)
• The application of CMMS
• Monitoring & managing performance with Key Performance Indicators (KPI’s)
• Continuous improvement aspects

PROGRAM OBJECTIVES

• Understand how world-class organizations solve common planning problems
• Improve productivity through use of better, more timely information
• Implement a practical and effective predictive maintenance effort
• Improve consistency and reliability of asset information
• Optimize preventive and predictive maintenance strategies

WHO SHOULD ATTEND?

• Maintenance Managers & Supervisors
• Personnel designated as planners, or identified to become planners
• Predictive Maintenance Technicians & Supervisors
• Key Leaders from each Maintenance craft
• Maintenance & Reliability Engineers
• Materials Management Managers / Supervisors
• CMMS Key Users

PROGRAM OUTLINE

The Need for Maintenance

• Maintenance & Asset Management as a Business Process
• Risk Based Maintenance (RBM)
  • Causes of Failure
  • Likelihood & Severity of Failure - Risk Analysis
  • Failure Mode Effect & Criticality Analysis (FMECA)
  • Choosing the (preventive) Maintenance Tasks
• Optimization of Maintenance Decisions
  • Failure Pattern Identification
  • Statistical Analysis of Failures
  • Weibull Analysis
• Zero Base Budgeting
  • Define the Production Requirement
  • Define the Maintenance Requirement

Developing the CMMS

• Database & Structure
• CMMS & Workflow
• CMMS & Maintenance Strategies
• Asset Register
• Configuration Management

The Planning Function

• The Maintenance Workflow and How It Relates to the Preventive Maintenance Strategy
• Roles & Responsibilities in Work Preparation, Planning and Scheduling
• Principles of Work Preparation & Planning
• Principles of Scheduling
• Network Planning

Predictive Maintenance

• Potential Failure Analysis (PFA)
  • Integration of PFA with FMECA & RBM
  • Understanding the P-F Interval
  • Decide which Technologies to Apply
• Predictive Maintenance Technologies
  • Vibration Analysis
  • Visual Inspection
  • Infrared Thermography
  • Temperature Sensitive Labels
  • Megger Tests
  • Ultrasonics
  • Oil Analysis

Control of the Maintenance Process

• Implementation Stages of Preventive & Predictive Maintenance Strategies
• CMMS Integration
• Reporting – Use of (Key) Performance Indicators
• Case Study

Permintaan Brosur penawaran Training

( Harga, Waktu dan Tempat)

silahkan Menghubungi kami.

Cs1 : +62812 2554 2418

Cs2 : +62857 2459 5005